Fabrication of mechanically resistant ZnO-based superhydrophobic material for enhanced concrete applications

Case Studies in Construction Materials, 2025

Full text Open access: Gold Metadata (CSL-JSON)
DOI 10.1016/j.cscm.2025.e04655
Data confidence 85 high
How this score is calculated

It is built from checkable properties of the record itself: whether the article has a DOI, how many independent sources confirmed its data, whether the required fields are filled in, and how recent the latest confirmation is. Disagreement between sources and a missing identifier lower it. A value of 80 or above means the record was published without further checking; 60 to 79 means it is published at reduced confidence, with a manual check advisable. A record verified by an editor by hand is never pushed below 90 by a recalculation. This scores our data about the article, not the article itself.

Abstract

Concrete surfaces are particularly vulnerable to environmental degradation caused by factors such as moisture, freeze-thaw cycles, and mechanical abrasion , which lead to cracking, reduced structural integrity, and frequent maintenance. To address this problem, we have developed superhydrophobic coating specifically designed to provide enhanced durability and water resistance to concrete surfaces. The coating formulation, based on zinc oxide (ZnO), stearic acid (STA), and a silane compound acting as a hardening agent, successfully achieved the desired properties. Testing showed that the optimized formulation demonstrated excellent water repellency , with a contact angle of 154 degrees, placing it well within the superhydrophobic range. Characterizations such as using Fourier-transform infrared spectroscopy (FTIR), X-ray photoelectron spectroscopy (XPS), scanning electron microscopy (SEM), goniometry, and X-ray diffraction (XRD) were conducted to assess the chemical composition, surface morphology , and physical properties of the coating. The results confirmed that the optimized ZnO-STA-silane coating maintained its superhydrophobic properties even after repeated mechanical abrasion and exposure to environmental stressors such as UV radiation, temperature fluctuations, and moisture.