Investigation of the Processes Occurring During the Operation of the Torque Converter Hub in the Belarusian Autoworks Gearbox during CAE Modeling

2023

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DOI 10.52209/2706-977x_2023_1_38
Data confidence 70 medium
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Abstract

The main objective of the study is to identify and eliminate the causes of breakdowns in the torque converter hubs of mining dump trucks Belarusian Autoworks. The relevance of the work carried out: during the operation of dump trucks based on Belarusian Autoworks vehicles, in open pit conditions, according to enterprises operating such equipment, in the period from 2019 to 2021, 75% of the failures and breakdowns of equipment occurred due to the fact that the hub of the torque converter impeller is intensively loaded a part, which during its operation is affected not only by mechanical loads, but also by temperature and others leading to the failure of the specified unit in 85% of cases. For example, hydrodynamic forces that arise during the period of immersion of gear teeth in an oil bath, and so on. Therefore, it is proposed to conduct a comprehensive study of the processes occurring with the wheel hub and identify the main loaded places. Taking into account the analysis carried out, it is possible to produce a batch of wheel hubs with updated parameters and conduct their full-scale tests. The novelty of the work carried out lies in the analysis of the operating conditions of the hub, which revealed a high boundary pressure that occurs at the point of transition from the air to the oil bath. The object of research is the study of the processes that occur during the operation of the torque converter hub, which affect the structure and occur in the hub itself. Research objectives: - learn the ways and methods of conducting CAE analysis; - analyze the design parameters of the installation that occur in the torque converter bushing. Research methods: When performing the dissertation work, methods of physical and mathematical modeling and system analysis of information, laboratory, bench and operational tests using computer and high-precision measuring equipment were used