Abstract
In this article, we present an economic analysis and optimization of the production process of functional beverages based on extracts from sprouted grains of cereal crops. When approaching process optimization in production, one of the key tools is mathematical experimental design. In particular, second-order rotational planning provides the opportunity to determine the optimal combination of input factors, which in turn leads to maximum economic efficiency of the extract extraction process. In this study, we applied this methodology to the process of ultrasonic extraction of sprouted grains of cereal crops. A series of experimental studies was conducted to minimize costs and maximize revenue from the production of functional beverages based at currently available economic information. As a result of the analysis, optimal process parameters were determined which ensure maximum economic efficiency. The study also included an assessment of the quality of the obtained extracts in terms of their content of biochemical compounds. The example economic forecast for Nestlé Corporation if introducing the proposed improvements has been given. The results of this study provide valuable data for functional beverage manufacturers and can serve as a basis for making informed strategic decisions regarding the use of ultrasonic extraction in their production processes for production costs reduction and maximization of revenue.