Abstract
A laboratory setup has been developed to study the regularities of crystallization of aluminium chloride hexahydrate from hydrochloric acid solutions. The influence of the AlCl3 content in the initial solution, the consumption of gaseous HCl, and the behavior of impurities on the crystallization of AlCl3·6H2O from aluminium chloride solutions of leaching cinder obtained as a result of chlorinating ash burning from thermal power plants in Kazakhstan have been studied. The behavior of impurity metals in the process of crystallization of aluminium chloride solution has been studied, and their distribution between the products of the crystallization process has been established. It is shown that aluminium chloride content in the solution decreases with an increase in the consumption of hydrochloric acid. It was found that under the conditions of crystallization of AlCl3·6H2O, all impurities, except for barium, pass by 98% into the mother liquor. To reduce barium and other impurities in the obtained crystals of AlCl3·6H2O, it is proposed to carry out multiple washing of the crystals with hydrochloric acid (32% HCl). It has been shown that a decrease in the acidity of the washing solution from pH = 10 to pH = 5.5 ensures the isolation of ACH crystals with a minimum content of impurity metals, ppm: 3-5 Ca; 3-6 Fe; 1-3 Mg; 0.1-0.5 Ti; 1-3 Na; 20-30 P2O5. The moisture content of the obtained crystals is 4-5%; the particle size is 400-900 microns. As a result of mathematical processing, regression equations were constructed that adequately predict aluminium chloride content in the solution and its extraction into crystalline hydrate, depending on the consumption of hydrochloric acid. The optimal parameters of the crystallization process have been established: Т = 60 ºС, HCl concentration in the solution - 26-30%, HCl gas consumption = 0.5 l/min, duration 1 hour.