Laboratory and Field Testing of a Pyrocondensate-Based and Clay-Modified Composition for Apparent Hydrate-Onset Control and Erosion-Wear Mitigation in Natural Gas Pipelines

2026

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DOI 10.3390/en19122755
Data confidence 70 medium
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Abstract

Hydrate formation and erosion-related pipe wear are critical operational challenges in natural gas pipelines. This study evaluates a pyrocondensate-based liquid composition modified with fine clay particles as a dual-function formulation for apparent hydrate-onset control and erosion-wear mitigation. The liquid phase contains pyrocondensate solvent, heavy gasoline fraction, and white oil. Laboratory screening was performed for composition ranges including 60/20/20 and 65/15/20 with formulations at reported dosages of 20–25 g/1000 m3. Under the applied procedure, visible hydrate formation for model gas samples was suppressed down to −24 °C with the 60/20/20 formulation. For a field gas sample from well No. 422, the 65/15/20 formulation shifted the observed apparent hydrate-onset temperature from +6 °C to approximately −20 °C at a dosage of 20 g/1000 m3. To mitigate erosion-wear, fine clay particles were added at 10 wt.% of the liquid composition. Laboratory tests demonstrated increased visual erosion-onset time in gas–liquid–solid flows. A preliminary four-month field application on well No. 422 recorded no hydrate formation or visible erosion-related complications. The results demonstrate the empirical potential of this dual-function composition under the investigated conditions.