Abstract
This study investigates the development of workwear designed to withstand harsh conditions and support physically demanding tasks. Its central aim is to create garments that enhance workers’ comfort and mobility by optimizing ergonomic and anthropometric factors. First of all, expert surveys were collected, and the importance of posture adaptability and material comfort was highlighted. To investigate realistic body–garment interactions, the 3D body scans of the upper body from 34 participants in common working poses were captured. These scans revealed the zones of high deformation, guiding the placement of elastic inserts to improve flexibility in targeted areas. The redesigned garments underwent a two-stage evaluation process. First, Clo3D virtual fittings provided qualitative insights into overall jacket fit and movement behavior. Next, stress and strain mapping offered quantitative validation, showing that fabric stress levels remained below 120 kPa, providing evidence that the added elasticity effectively reduced mechanical load and improved wearability. Expert reviewers confirmed the enhanced fit and functional performance. Overall, the study demonstrates an integrated design strategy that unites textile behavior, body dimensions and biomechanics. This approach not only improves workwear but also offers a transferable framework for developing specialized clothing across other physically intensive professions.