Abstract
The stability of physical and mechanical properties of highly filled swelling rubbers in polar and nonpolar liquids (oil, mineralized water) was studied. Nitrile butadiene rubber of BNKS-28 AMN grade served as the elastomer matrix, with sodium salt of carboxymethylcellulose (NaCMC) as the swelling filler. Oxal T-92, a mixture of dioxane alcohols (10–50 phr, step 10 phr), was used as a plasticizer due to its good thermodynamic miscibility with rubber (confirmed by Scatchard–Hildebrand calculations). Adding Oxal T-92 to NaCMC-filled compounds markedly reduced Mooney viscosity, improving processing through increased macromolecule mobility, without significantly affecting vulcanization kinetics—indicating chemical inertness toward crosslinking centers. Increasing Oxal T-92 from 10 to 50 phr reduced tensile strength from 4.1 MPa to 2.9 MPa. Swelling in aqueous solutions of varying mineralization was evaluated via volume and mass change. The optimal plasticizer content for high swelling with acceptable strength is 20–30 phr. After 3 days in oil and formation water, NaCMC-filled rubbers retained stable physical and mechanical properties.