Abstract
This study reports the solvent-free synthesis, structural characterization, and performance evaluation of poly (methyl methacrylate-co-acrylic acid) [P(MMA-AA)] copolymers intended for use as sustainable concrete primers and industrial coatings. A series of copolymers with varying MMA-AA molar ratios were synthesized via bulk radical polymerization and characterized using 1H and 13C nuclear magnetic resonance (NMR) spectroscopy, thermogravimetric analysis (TGA), and differential scanning calorimetry (DSC). The resulting materials were evaluated for their physical mechanical properties, including viscosity, tensile strength, surface hardness, and wettability. The findings revealed that higher MMA content improved the thermal stability, tensile strength, and hardness of the coatings, whereas increasing the AA content enhanced crosslinking density, hydrophilicity, and chemical resistance. These results demonstrate the potential of solvent-free P(MMA-AA) copolymers as environmentally friendly, high-performance alternatives to conventional solvent-based systems in protective coating applications.