Investigation of the Possibility of Utilizing Man-Made Waste to Produce Composite Binders

2025

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DOI 10.3390/jcs9100531
Data confidence 85 high
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Abstract

In this article, composite binders based on industrial waste—phosphogypsum, granular phosphoric slag, and burnt barium carbonate tailings––are investigated. It was found that the optimal composition (65% slag, 20% phosphogypsum, 15% tailings) provides compressive strength up to 31.1 MPa after steaming, which corresponds to grade M300 cement. Replacing natural gypsum with phosphogypsum increases strength by 5–10%, and using waste reduces cost by 20–25% compared to traditional binders. This technology eliminates the need for high-temperature firing, reducing energy consumption by 40–50%. Neutralization of harmful impurities of phosphogypsum with oxides of MgO and CaO reduces the ecotoxicity of the material by 70–80%. It is shown that hydrothermal treatment accelerates hardening, providing 90% of brand strength in 28 days. The developed binders are promising for the production of building blocks, road surfaces, and land reclamation.