Wireless Ammonia Gas Sensor based on P-type Porous Si: Methods, Materials and Design

2025

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DOI 10.30919/es1704
Data confidence 70 medium
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Abstract

This study investigates the 4S performance parameters (selectivity, sensitivity, stability, speed) of a porous silicon (PS)-based gas sensor and develops a portable, wireless electronic device for ammonia detection.The porous silicon layer was fabricated by electrochemically etching p-type (100) crystalline silicon using a hydrofluoric acid (HF) and ethoxyethanol electrolyte in a 1:2 volume ratio.A compact sensor module was developed, integrating a comparator circuit, Wi-Fi connectivity, a webbased monitoring platform, and the PS sensing element, fabricated using a ProtoMat E44 CNC plotter and housed in a 3D-printed PLA enclosure.The optimized sensor exhibited a high sensitivity of 42% to ammonia, surpassing responses to other gases.The system leverages an ESP32 microcontroller for real-time data acquisition, enabling remote monitoring via a custom IoT platform with email/SMS alerts for gas concentration thresholds.The results validate the feasibility of room-temperature operation, eliminating the need for heating elements while maintaining rapid response (20 s) and stability over 10 days.This work advances the development of low-power, portable gas sensors for environmental and industrial safety applications.