Mechanical Testing of Metal-Packaged FBG-Based Sensors Before and After High-Fluence Reactor Irradiation

Sensors, 2026

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DOI 10.3390/s26144328
Data confidence 70 medium
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Abstract

Fiber Bragg grating (FBG)-based sensors are increasingly used for temperature and strain monitoring in both fission and fusion facilities, whereas their long-term mechanical reliability under intense γ–neutron fields remains insufficiently understood. Although radiation-resistant FBGs and optical fibers have demonstrated tolerance to fast-neutron fluences approaching 1020 n/cm2, the post-irradiation behavior of complete sensor assemblies, including their metallic packaging and joining regions, has received much less attention. This work presents methodology and results of assessing the post-irradiation mechanical properties of packaged FBG-based temperature and strain sensors. The investigated sensors were based on Cu-coated FBGs embedded in 316L stainless-steel bodies and joined using STEMET-1101 brazing filler metal. The sensors were irradiated in the cores of the IVG.1M and WWR-K research reactors to fast-neutron fluences of 4.5 × 1017 and 1.8 × 1020 n/cm2, with absorbed γ-doses of 29.1 MGy and 2.3 GGy, respectively. After decay storage and hot-cell disassembly, tensile testing, microhardness measurements, and SEM–EDS analysis were performed. The results demonstrate that the investigated metal-packaged FBG sensor of this design retained mechanical integrity under high-fluence reactor irradiation.