EQUIPMENT FOR THE PRODUCTION OF SOFT SEAMLESS GELATIN CAPSULES IN THE FOOD INDUSTRY: A COMPARATIVE ANALYSIS OF DROPLET AND SPRAY-DRYING METHODS

Bulletin of Shakarim University Technical Sciences, 2025

Full text Open access: Gold Metadata (CSL-JSON)
DOI 10.53360/2788-7995-2025-2(18)-16
Data confidence 70 medium
How this score is calculated

It is built from checkable properties of the record itself: whether the article has a DOI, how many independent sources confirmed its data, whether the required fields are filled in, and how recent the latest confirmation is. Disagreement between sources and a missing identifier lower it. A value of 80 or above means the record was published without further checking; 60 to 79 means it is published at reduced confidence, with a manual check advisable. A record verified by an editor by hand is never pushed below 90 by a recalculation. This scores our data about the article, not the article itself.

Abstract

: This paper presents a comparative analysis of the two primary technologies for producing soft seamless gelatin capsules – droplet (coaxial) and spray-drying (spray-drying microencapsulation) methods – as applied to the needs of the food industry and nutraceuticals. The structural features of the equipment, key process parameters (capsule size and shape, shell composition, dosing accuracy, productivity), and application areas for each technology are described. Based on a review of technical documentation, scientific publications, and pharmacopeial standards (USP, EP), the advantages and limitations of both methods are identified: the droplet method provides high dosing accuracy and an aesthetically pleasing appearance of large spherical capsules with liquid cores, whereas spray-drying enables mass production of microcapsules for bulk food blends and maintains the stability of sensitive ingredients. Conclusions are drawn regarding the appropriateness of each method depending on the type of active ingredient, required production volume, and storage conditions. Potential future developments – such as new shell materials and gentler drying regimes – are also outlined.