SILICA FUME EFFECTS ON PHYSICAL AND MECHANICAL PROPERTIES OF ASH-SLAG WASTE CERAMIC BODIES

2026

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DOI 10.51488/1680-080x/2026.3-11
Достоверность данных 70 средняя
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Аннотация

Ash-slag waste from thermal power plants can be used as a technogenic aluminosilicate component of ceramic bodies; however, increasing its content requires an assessment of material properties under specified forming and firing conditions. This study aimed to evaluate the feasibility of incorporating 50 wt.% fresh ground ash-slag waste from Pavlodar TPP and to determine the effect of silica fume on the properties of fired specimens. The scientific novelty lies in experimentally establishing, for this raw-material system, the effect of adding 3.0 wt.% silica fume to a ceramic body with a high content of fresh ash-slag waste: strength increases without the formation of additional identifiable crystalline phases or significant changes in water absorption, bulk density, and shrinkage. A reference composition containing equal mass fractions of clay and ground ash-slag waste and a modified composition containing 3.0 wt.% silica fume were investigated. Cylindrical specimens were formed, dried to constant mass, and fired at 950 °C. The particle-size distribution, chemical composition, and phase composition of the raw materials were determined. Linear shrinkage, compressive strength, water absorption, bulk density, and the elemental and phase compositions of the fired specimens were evaluated. Silica fume increased the compressive strength from 14.60 to 16.85 MPa, corresponding to an increase of 15.4%. No significant differences were observed in water absorption, bulk density, forming moisture content, or linear shrinkage. After firing, both compositions exhibited similar crystalline phase assemblages. The results confirm the feasibility of incorporating fresh ground ash–slag waste at a content of 50 wt.% as a partial replacement for natural clay and of increasing material strength through the addition of 3.0 wt.% silica fume without adversely affecting the investigated properties.